
The Elcometer NDT BG80TDL Bolt Tension Monitor is an ultrasonic gauge that measures the actual tension in a fastener by measuring how much the bolt elongates as it is tightened. When a nut is tightened under load, the bolt stretches, and the Elcometer NDT BG80TDL Bolt Tension Monitor measures that elongation to report time in nanoseconds, elongation, load, stress and percentage strain. The reason this matters is that standard torque techniques are distorted by friction and resistance, so two bolts tightened to the same torque can carry very different loads, leaving joints under or over tensioned.
Because it works by ultrasonics, the Elcometer NDT BG80TDL Bolt Tension Monitor is not affected by temperature, friction or resistance, giving accuracy within 0.0001mm with a resolution of 0.0001mm. The Elcometer NDT BG80TDL Bolt Tension Monitor operates in Pulse Echo and PE with Gate modes over a measuring range of 254 to 1370mm, with a velocity calibration range of 1250 to 10,000 m/s and a single element transducer covering 1 to 10MHz. Using the gauge's RS232 interface together with the optional shut off accessory, the tightening process can be programmed to stop automatically once the correct load has been reached.
The Elcometer NDT BG80TDL Bolt Tension Monitor stores 8,000 readings and waveforms in multiple groups, offers Hi/Lo alarm limits and an Auto Set feature, and runs for around 150 hours on three AA batteries in a sealed, waterproof aluminium case. Used for critical bolted joints in fabrication, structural and plant work, the Elcometer NDT BG80TDL Bolt Tension Monitor is supplied by BAMR, South Africa's authorised Elcometer distributor.
Elcometer NDT BG80TDL Bolt Tension Monitors
When nuts and bolts are fastened together under load the action of tightening the nut increases the force applied to the bolt causing elongation. The Elcometer NDT BG80TDL Bolt Tension Monitors Series accurately measure this elongation allowing the gauges to accurately measure time (nanoseconds), elongation, load, stress, and %strain of the bolt. By using ultrasonics, bolt tension monitors are not affected by temperature, friction or resistance factors affecting the accuracy of standard torque measurement techniques - giving the Elcometer NDT BG80TDL Bolt Tension Monitors Series accuracy within 0.0001mm. Using the gauge's RS232 interface together with the optional shut off accessory the gauge can be programmed to automatically stop the tightening process when the appropriate load has been applied.
Specifications
- Model & Part Number
- BG80TDL
- Material thickness digits display
- •
- Measurement Mode
- PE & PE with Gate
- Manual:
- 4 readings per second
- Measuring Range
- 254 – 1370mm
- Measurement Accuracy
- ±0.0001mm
- Measurement Resolution
- 0.0001mm
- Velocity Calibration Range
- 1250 – 10,000m/s
- Limit alarm mode
- •
- Data logging
- 8,000 readings
- Calibration Options
- fixed, single & 2 point
- Transducer Probe Type
- single element
- Transducer Frequency Range
- 1 – 10MHz
- V-path / dual path error correction
- automatic
- Display
- 1/8 VGA
- Units (selectable)
- mm or inches
- LED Backlight
- on / off / auto
- Repeatability / Stability Indicator
- •
- Battery Type
- 3 x AA alkaline
- Battery Life (approximate)
- 150 hours
- Low Battery Indicator
- •
- Battery Save Mode
- auto
- Operating Temperature
- -10 to 60ºC
- Size (w x h x d)
- 63.5 x 165 x 31.5mm
- Weight (including batteries)
- 383g
- Aluminium case design with gasket sealed end
- •
- Transducer Connector Type
- LEMO
- RS232 Interface
- •
Specifications
Specifications
- Model & Part Number
- BG80TDL
- Material thickness digits display
- •
- Measurement Mode
- PE & PE with Gate
- Manual:
- 4 readings per second
- Measuring Range
- 254 – 1370mm
- Measurement Accuracy
- ±0.0001mm
- Measurement Resolution
- 0.0001mm
- Velocity Calibration Range
- 1250 – 10,000m/s
- Limit alarm mode
- •
- Data logging
- 8,000 readings
- Calibration Options
- fixed, single & 2 point
- Transducer Probe Type
- single element
- Transducer Frequency Range
- 1 – 10MHz
- V-path / dual path error correction
- automatic
- Display
- 1/8 VGA
- Units (selectable)
- mm or inches
- LED Backlight
- on / off / auto
- Repeatability / Stability Indicator
- •
- Battery Type
- 3 x AA alkaline
- Battery Life (approximate)
- 150 hours
- Low Battery Indicator
- •
- Battery Save Mode
- auto
- Operating Temperature
- -10 to 60ºC
- Size (w x h x d)
- 63.5 x 165 x 31.5mm
- Weight (including batteries)
- 383g
- Aluminium case design with gasket sealed end
- •
- Transducer Connector Type
- LEMO
- RS232 Interface
- •
Frequently asked questions
Why measure bolt tension using ultrasonics instead of a torque wrench?
Ultrasonic measurement directly quantifies bolt elongation under load, eliminating errors from temperature, friction, and surface resistance that affect torque methods. The BG80TDL delivers accuracy within 0.0001mm and measures load, stress, and strain in nanosecond resolution.
What bolt elongation range can the BG80TDL measure?
The gauge covers a measuring range of 254mm to 1370mm. Velocity calibration spans 1250 to 10,000 metres per second, supporting a wide variety of bolt materials and loading conditions.
Can the BG80TDL stop the tightening process automatically?
Yes. The RS232 interface allows the gauge to be programmed to halt tightening when the target load is reached using an optional shut-off accessory, eliminating manual monitoring and over-torque risk.
How much data can the BG80TDL store on site?
The gauge logs up to 8,000 readings internally. Data can be transferred via RS232 to external systems for analysis and quality documentation.
Will temperature variations affect BG80TDL measurements?
No. Ultrasonic measurement is unaffected by temperature swing, making the BG80TDL suitable for use in environments ranging from -10 to 60 degrees Celsius without calibration adjustment.
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