80 YEARS · 1946-2026
Elcometer NDT CG100BDL Corrosion Ultrasonic Thickness Gauge
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About this product

The Elcometer NDT CG100BDL Corrosion Ultrasonic Thickness Gauge (part number CG100BDL) is a handheld ultrasonic gauge that measures material thickness, detects corrosion and logs readings across a full range of measurement modes, including B-Scan cross-sectional imaging. The Elcometer NDT CG100BDL Corrosion Ultrasonic Thickness Gauge suits inspectors who need both flexible measurement methods and a stored record of their results.

Internal corrosion thins the walls of pipes, tanks and structural steel where the eye cannot reach, so confirming remaining wall thickness is what keeps assets safely in service. The Elcometer NDT CG100BDL Corrosion Ultrasonic Thickness Gauge reads thickness using Pulse-Echo (PE), Temperature Compensation (PETP), Echo-Echo ThruPaint (EE), EEV, Coating Only (CT) and Pulse-Echo Coating (PECT) modes, measuring true metal thickness through paint or coating and substrate together. Time corrected gain compensates for sound attenuation, automatic gain control eases set-up, and threshold adjustment raises sensitivity to lower-amplitude signals so corroded back walls are still detected.

The PE measuring range of the Elcometer NDT CG100BDL Corrosion Ultrasonic Thickness Gauge is 0.63 to 508mm, with accuracy of plus or minus 0.01mm, 0.01mm resolution and a velocity calibration range of 1250 to 13,995m/s. Scan mode runs at 50 readings per second. The Elcometer NDT CG100BDL Corrosion Ultrasonic Thickness Gauge stores up to 16,000 readings with individual waveforms in alpha-numeric batches, with full data logging through bi-directional RS232 output to Elcometer NDT data management software. The Elcometer NDT CG100BDL Corrosion Ultrasonic Thickness Gauge carries 6 factory and 64 user-definable setups, a dual element transducer at 1 to 10MHz and a quarter-VGA grayscale display, with around 150 hours of battery life. The CG100BDL is supplied by BAMR, South Africa's authorised Elcometer distributor.

Elcometer

Elcometer NDT CG100BDL Corrosion Ultrasonic Thickness Gauge

SKU · CG100BDL

Offering a full range of measurement modes including: Pulse-Echo Temp Comp Mode (PETP) and Coating Only Mode (CT) to Pulse-Echo Coating Mode (PECT), the Elcometer NDT CG100 Corrosion Ultrasonic Thickness Gauge range of handheld corrosion thickness gauges allow the inspector to choose the right tool for the job.

  • Range of display and measurement options Pulse-Echo, Echo-Echo, Pulse-Echo Temp, Comp Mode (PETP), Coating Only Mode (CT), Pulse-Echo Coating Mode (PECT)
  • Adjustable gain -30dB to 70dB range
  • Automatic gain control (AGC)
  • Time corrected gain (TCG)
  • Gate control
  • Threshold adjustment
  • 64 User defined setups
  • Multiple language display
  • Multiple calibration and material selection options
  • High speed scan mode 32 readings per second
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Used by inspection teams in
RefiningMarineMiningBridge / civil
Specifications

Specifications

Model and Part Number
CG100BDL
Material thickness digits display
Yes
B-Scan cross sectional display
Yes
Combined B-Scan and digits display
Yes
Scan bar display
Yes
Coating thickness display
Yes
Measurement Mode
PE, PETP (Temp Compensation), EE (ThruPaint), EEV, CT (Coating) and PECT
Measurement Rate Manual
4 readings per second
Measurement Rate Scan mode
50 readings per second
Measurement Rate Scan bar display
6 readings per second
Measuring Range PE
0.63 - 508mm
Measuring Range PETP
0.63 - 508mm
Measuring Range EE
2.54 - 102mm
Measuring Range EEV
1.27 - 25.4mm
Measuring Range CT
12.7 - 254μm
Measuring Range PECT
0.63 - 508mm and 0.01 - 2.54mm
Measurement Accuracy
±0.01mm
Measurement Resolution
0.01mm
Velocity Calibration Range
1250 - 13,995m/s
High speed scan mode
Yes
Differential mode
Yes
Limit alarm mode
Yes
B-Scan display speed
15 seconds per screen
Calibration setups
6 factory and 64 user-definable setups transferrable to and from a PC archive
Pulser type
Dual square wave pulsers up to 140Hz pulse repetition rate
Gain
Time corrected gain (TCG), automatic gain control (AGC) with 110dB range (limited), or selectable gain: vlow, low, medium hi or vhi
Timing
Precision 25MHz TCXO with single shot 100MHz 8bit ultra low power 8 bit digitizer
Calibration Options
Single, two point, velocity and material type
Transducer Probe Type
Dual element
Transducer Frequency Range
1 - 10MHz
Transducer recognition
Automatic and manual - selectable from a list
Data logging
16,000 with B-scan image and gauge settings or 210,000 - coating, material, min, max thickness or sequential and grid logging or Alpha numeric batch identification or OBSTRUCT indicates inaccessible locations
V-path / dual path error correction
Automatic
Probe zero
Automatic and manual (via integrated probe disk)
Display
1/4 VGA (grayscale) 62 x 45.7mm viewable area
Display Refresh Rate
25Hz
Units (selectable)
mm or inches
Backlight
on / off / auto
Repeatability / Stability Indicator
Yes
Battery Type
3 x AA alkaline
Battery Life (approximate)
150 hours
Low Battery Indicator
Yes
Battery Save Mode
Auto
Operating Temperature
-10 to 60ºC
Size (w x h x d)
63.5 x 165.0 x 31.5mm
Weight (including batteries)
383g
Aluminium case design
Yes with gasket sealed end caps, waterproof membrane keypad
Transducer Connector Type
LEMO
RS232 Interface
Bi-directional
What's in the kit

What's in the kit

Elcometer NDT CG100BDL Corrosion Ultrasonic Thickness Gauge
Couplant
Carry case
User manual
Test certificate
3 x AA batteries
Software
Transfer Cable
Downloads
Answers

Frequently asked questions

When should I use Pulse-Echo Temperature Compensation (PETP) instead of standard Pulse-Echo?

Use PETP when temperature variations affect your measurement area, as it compensates for changes in material velocity. Both modes measure from 0.63 to 508 mm with ±0.01 mm accuracy.

Can I measure coating thickness independently from the substrate material?

Yes. Coating Only (CT) mode measures coatings from 12.7 to 254 micrometres independently. Pulse-Echo Coating (PECT) mode simultaneously captures both coating and substrate thickness on a single measurement.

What measurement accuracy does the CG100BDL deliver?

The gauge delivers ±0.01 mm accuracy with 0.01 mm resolution across all thickness modes. This precision meets QC requirements for both coating and substrate inspection.

Will the CG100BDL work reliably in cold or hot field conditions?

The gauge operates from -10 to 60 °C and runs approximately 150 hours on three AA batteries. Its sealed design with waterproof keypad and gasket-sealed end caps protects against moisture and rough handling.

How do I manage and export measurement records for audit trails?

The CG100BDL logs 16,000 readings with B-scan images or 210,000 thickness records in sequential, grid, or batch formats. Data exports via RS232 interface and the OBSTRUCT feature marks inaccessible measurement locations.

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